Advantages of GUIKUANG’s Calcium Hydroxide Production Line

‌1. High-Efficiency Closed-Loop Process‌
GUIKUANG’s calcium hydroxide line integrates ‌intelligent calcination control‌ (temperature precision ±5°C) and ‌multi-stage hydration reactors‌, achieving a ‌95%+ conversion rate‌ with a production capacity of ‌15-50 t/h‌. The closed-loop system minimizes raw material waste, reducing limestone consumption by ‌20%‌ compared to traditional methods.

‌2. Eco-Friendly Emission Control‌
Equipped with ‌pulse-jet bag filters‌ (dust concentration ≤5 mg/m³) and ‌wet scrubbers‌ (SOx/NOx removal rate ≥98%), the line meets EU BAT standards. Real-time monitoring via IoT ensures compliance with global environmental regulations (e.g., ISO 14001), while ‌dust recycling modules‌ recover 97% of by-products for reuse.

‌3. Advanced Automation & Energy Savings‌
The line uses ‌AI-driven process optimization‌ (PLC + SCADA) to auto-adjust parameters like hydration time (±2% error), cutting energy use by ‌25%‌. Heat recovery from rotary kilns reduces thermal energy demand by ‌30%‌, achieving a ‌ton-power consumption of ≤18 kWh‌.

‌4. Consistent Product Quality‌
Laser particle analyzers ensure ‌90-98% purity‌ and ‌particle size uniformity (D50 = 5-45 μm, adjustable)‌. Automated packaging systems (accuracy ±0.5%) eliminate human error, with quality certifications including ‌ISO 9001‌ and ‌REACH‌.

‌5. Low Maintenance & Scalability‌
Modular design allows rapid capacity expansion (‌+50% output in 72h‌). High-wear components (e.g., kiln liners) use ‌Ni-Cr alloy coatings‌, extending service life to ‌3+ years‌. Predictive maintenance via vibration sensors cuts downtime by ‌40%‌.

GUIKUANG’s calcium hydroxide line combines ‌precision, sustainability, and scalability‌, delivering ‌30% lower OPEX‌ and ROI within ‌1.5 years‌, making it ideal for global lime, watertreatment, and construction industries.